Custom High-Quality CNC Machined Forged Steel Gear Shaft
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Product Highlights
- High Load Capacity: Designed to handle significant loads and transmit high torque with improved load distribution.
- Smooth and Quiet Operation: Gradual tooth engagement reduces noise and vibration, ensuring a quieter gear system.
- Increased Efficiency: Larger contact area between teeth results in higher efficiency and reduced power losses.
- Greater Tooth Strength: Longer teeth with larger surface area provide increased resistance to wear and fatigue.
- Custom Forging Process: Forging or casting options available with custom material and certification requirements.
- Wide Application Range: Suitable for heavy machinery, automotive, marine propulsion, and industrial equipment.
- Reliable Durability: High-quality materials and rigorous quality control ensure long service life.
Product Attributes
- Customization
- Available
- Application
- Rotary Kiln, Ball Mill
- Certification
- ISO9001
- Model NO.
- custom
- Corrosion Resistance
- High Corrosion Resistance
- Journal Diameter Dimensional Accuracy
- IT6-IT9
- Journal Surface Roughness
- 0.63-0.16μm
- Shaft Type
- Gear Shaft
- Strength
- as Requirement
- Surface Finish
- Grinding
- Tolerance
- Standard Tolerance
- Product Name
- Gear Shaft
- Forging or Casting
- Forging
- Certifications
- ISO9001
- Material
- Alloy Steel
- Load
- Drive Shaft
- Stiffness & Flexibility
- Stiffness / Rigid Axle
- Axis Shape
- Straight Shaft
- Shaft Shape
- Real Axis
- Appearance Shape
- Round
- Transport Package
- Wooden Box
- Specification
- custom
- Trademark
- YOGIE
- Origin
- Luoyang, China
- Production Capacity
- 20000/Year
- Package Size
- 200.00cm * 100.00cm * 100.00cm
- Package Gross Weight
- 1000.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Custom High-Quality CNC Machined Forged Steel Gear Shaft
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Custom High-Quality CNC Machined Forged Steel Gear Shaft -
Custom High-Quality CNC Machined Forged Steel Gear Shaft -
Custom High-Quality CNC Machined Forged Steel Gear Shaft -
Custom High-Quality CNC Machined Forged Steel Gear Shaft -
Custom High-Quality CNC Machined Forged Steel Gear Shaft -
Custom High-Quality CNC Machined Forged Steel Gear Shaft -
Custom High-Quality CNC Machined Forged Steel Gear Shaft
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Product Description
Product Description
Our custom forged large gear shaft & pinion shaft are heavy-duty transmission components. Produced by open-die forging, heat treatment and precision CNC machining. Max length up to 5000mm, gear module range from 8 to 120. Widely used in rotary kiln, ball mill and mining heavy equipment. We support OEM customization according to customer drawings, ISO9001 certified. Welcome to send your drawings for quotation.
Details Images
Main Features
- Forged steel one-piece integrated structure, high strength for heavy-load transmission of ball mill and rotary kiln
- Gear module range 8-120; gear grinding available for module ≤25, large-module adopts high-precision gear-hobbing
- Complete quenching & tempering plus gear tooth surface hardening, excellent wear resistance and impact-fatigue performance
- Strict UT / MT non-destructive testing to detect internal forging defects
- Precision CNC machining for shaft & gear teeth, compliant with ISO / DIN / AGMA gear accuracy standards
- Max shaft length up to 5,000 mm; support fully custom according to customer drawings
- Matching girth gear can be supplied together to form a complete drive transmission set
- Designed for continuous 24-hour running under harsh cement, mining and metallurgy working conditions
- Gear module range 8-120; gear grinding available for module ≤25, large-module adopts high-precision gear-hobbing
- Complete quenching & tempering plus gear tooth surface hardening, excellent wear resistance and impact-fatigue performance
- Strict UT / MT non-destructive testing to detect internal forging defects
- Precision CNC machining for shaft & gear teeth, compliant with ISO / DIN / AGMA gear accuracy standards
- Max shaft length up to 5,000 mm; support fully custom according to customer drawings
- Matching girth gear can be supplied together to form a complete drive transmission set
- Designed for continuous 24-hour running under harsh cement, mining and metallurgy working conditions
Specification
Parameter | Specification |
Product Name | Gear Shaft / Pinion Shaft |
Brand | YOGIE |
Manufacturing Process | Open-die Forging → Rough Machining → Heat Treatment → Gear Hobbing → Gear Grinding → NDT Inspection → Finishing Machining |
Application | Cement rotary kiln, mineral processing ball mill, metallurgical equipment, port heavy machinery, mining equipment, heavy-duty transmission equipment |
Processing Material | 45#, 40Cr, 20CrMo, 20CrNiMo, 17CrNiMo6, 20CrMnTi, 42CrMo, etc. |
Gear Module | 8-120 |
Max. Grinding Module | 25 |
Max. Gear Shaft Length | 5,000 mm |
Gear Teeth Treatment | Surface hardening, carburizing & quenching |
Workshop Capability | Forging, Casting, Welding, Heat Treatment, Precision CNC Machining |
Note: Gear grinding service is available for gear module ≤25. For modules larger than 25, we adopt gear hobbing process. All forged gear shafts can be provided with UT & MT non-destructive testing reports. | |
Processing
Quality Control & Inspection
All forged gear shafts undergo strict inspection before delivery:
1. UT ultrasonic testing, MT magnetic particle NDT inspection
2. Heat treatment & hardness test report
3. Full dimension inspection report
4. Accept third-party inspection as required
2. Heat treatment & hardness test report
3. Full dimension inspection report
4. Accept third-party inspection as required
Company Profile
About the Supplier
This supplier has been audited by BV. Verify the report on the official BV website with ID "MIC-ASR259039". Items marked "
" are certified.
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Company Profile
Henan FRT Group (Henan Front Intelligent Equipment Co., Ltd. ), its subsidiaries Luoyang Yujie Industry and Trade Co., Ltd., and Luoyang E-find Precision Bearing Manufacturing Co., Ltd., benefit from Luoyang's heavy-duty manufacturing advantages. Henan FRT Group has eighteen years experience of exploration and active innovation, has developed into a leading science and technology enterprise integrating scientific research and development, production and manufacturing, sales, technical services, and import and export trade.
FRT Group has been in the machinery industry for eighteen years and is committed to the three major fields of mechanical equipment, mechanical parts and precision bearings. The group has a group of experienced mechanical design teams, production and processing teams, assembly teams, and sales teams, and has excellent production equipments and processing technology, excellent testing instruments, complete product quality assurance system and after-sales service, consistently put product quality and users value first, adhere to integrity and long-termism, the group's core values allow customers achieving success is rooted in the hearts of company personnel.
China is in a period of rapid development and is now the second largest economy in the world. There are currently ten intelligent manufacturing industries. FRT Group keeps up with the development of the times and develops and innovates batch after batch of products that can contribute to China's take-off. The three major products of FRT Group are mainly used in the five major intelligent manufacturing industries: CNC machine tools, medical equipment, robots, new energy, and semiconductors, contributing to China's rise to become the world's largest economy.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No. 9 Jingjin Northrd, Luoxin Development Zone, Xin' an County, Luoyang, Henan, China
-
Plant Area
- 15000 square meters
-
Number of Employees
- 106
-
Registered Capital
- 5,000,000 HKD
-
Terms of Payment
- LC, T/T, D/P, PayPal, Western Union
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR, EXW
-
Average Lead Time
-
Peak Season Lead Time: one month, 1-3 months, 3-6 months
Off Season Lead Time: one month, 1-3 months -
Nearest Port
- Qingdao Port
-
Minimum Order Quantity
- 1
-
Supply Chain Partners
- 60
Our Production Capability & Technical Expertise
- Main Products
- CNC Milling Machine, CNC Boring Machine, CNC Machining Center, Gantry Milling Machine, Gantry Machining Center, Horizontal Boring Machine, Vertical Milling Machine, CNC Lathe, Non-Standard Machinery Parts, Bearing
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
Own Brand
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2004-01-08
-
Export Year
- 10 years
-
Main Markets
- North America, South America, Europe, Southeast Asia/ Mideast
-
Repeat Buyers Choice
- 50%~80%
-
Number of Foreign Trading Staff
- 17
-
Overseas Agent/Branch
- No
Our Certifications, Standards & Industry Recognition
-
Management System Certification
- ISO9001:2015
-
Cooperated with Fortune 500
- No
FAQ
- What materials are used for the gear shaft?
- Materials include 45#, 40CR, 20CRM, O20CRNIMO, 17CRNIMO6, 20CRMNTI, and 42CRMO, customizable as per requirements.
- What is the maximum size of the gear shaft?
- Max gear wheel diameter is 13,000 mm, spiral gear diameter is 2,200 mm, and shaft length is up to 5,000 mm.
- Can the product be customized?
- Yes, we offer OEM and ODM services, including custom materials, certifications, and specific strength requirements.
- What is the minimum order quantity?
- The minimum order quantity is 1 piece.
- What are the payment terms?
- We accept LC, T/T, D/P, PayPal, and Western Union.
- What is the lead time for production?
- Lead time varies by season: one month in off-season, and 1-6 months during peak season.
- What certifications does the product have?
- The product comes with ISO9001 certification, and other certifications can be arranged.
- What is the surface treatment for the gear teeth?
- Gear teeth undergo surface hardening, cementing, and quenching treatments.
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