| Customization: | Available |
|---|---|
| Application: | Machinery, Heavy Duty |
| Hardness: | Hardened Tooth Surface |
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Design and Material Selection: The design process involves determining the specifications of the gear, including the number of teeth, pitch, pressure angle, and helix angle. The material selection process involves selecting a material that is suitable for the application, such as steel or bronze.
Blank Preparation: The blank preparation process involves preparing the gear blank, which is a cylindrical piece of material that will be used to create the gear. This is typically done by turning the blank on a lathe to the desired size and shape.
Cutting Teeth: The teeth of the helical gear are cut using a milling machine or a hobbing machine. The milling machine uses a rotating cutter to cut the teeth, while the hobbing machine uses a rotating cutting tool called a hob to cut the teeth in a continuous process.
Heat Treatment: The gear is then heat-treated to improve its hardness and strength. This is typically done by heating the gear to a specific temperature and then cooling it in a controlled manner.
Finishing: The final step in the process is finishing, which involves grinding, polishing, and deburring the gear to achieve the desired surface finish and tolerances.