Renishaw Ts27r High Precision Tool Setting System for Milling Machine

• Customization: Available
• After-sales Service: Provided
• Warranty: 1 Year
• Logo Printing: with Logo Printing
• Size: Small
• Customized: Non-Customized
• Type: Tool Setting Systems
• Material: Composite Materials
• Certification: ISO 9001:2000, GS, CE
• Transport Package: Box
• Trademark: Renishaw
• Origin: England

Product Description

Product Description

Tool setting is a critical process that involves determining a cutting tool's geometric attributes such as length, radius, and diameter, using a specialized tool setting device. Some advanced tool setting technologies also offer capabilities to assess radial and linear profiles and the condition of cutting edges. Moreover, these systems can perform broken tool detection, either through integrated features or dedicated devices. Together, tool setting and broken tool detection pave the way for the seamless, unmanned operation of machine tools, enhancing operational efficiency.

Application		Implement tool setting and tool damage detection on various types of vertical and horizontal machining centers as well as various gantry machining centers.
Transport type		Hard-wired connection transmission
Compatible interface		MI 8-4,HSI or HSI-C
Recommended probe		Disc-shaped measuring pins (tungsten carbide, 75 Rockwell hardness) or Square-shaped measuring pins (ceramic measuring tip, 75 Rockwell hardness)
Weight (including disc-shaped probe)		1055g
Cable (to interface)	specification	Diameter: 4.4 mm, 4-core shielded cable, each core line is 7 x 0.2 mm
	length	10m
	electrical connection	From the end of the device outlet
Inductive direction		±X,±Y,+Z
Unidirectional repetition accuracy		1.00 μm 2σ
Force measurement with probes		1.30 N to 2.40 N, 133 gf to 245 gf (depending on the direction of induction)
level of protection		IPX8, BS EN 60529:1992+A2:2013 (IEC 60529:1989+A1:1999+A2:2013)
Install		M12 T-type bolts (not available) Optional Spirol cylindrical pins ensure precise reinstallation
Operating temperature		+5 °C to +60 °C

The benefits of tool setting

Accurately determining geometric information and assessing the current condition of a cutting tool significantly enhance the manufacturing process. This includes ensuring the correct tool is loaded for the scheduled machining program, compensating for tool wear, and automating the updating of tool offsets. The advantages of effective tool setting are undeniable. By ensuring a tool is precisely equipped to perform its intended task, it:

• enhances accuracy

• significantly reduces scrap

• minimizes the need for operator intervention

• lowers operational costs

The benefits of broken tool detection

Engaging in regular cycles of broken tool detection is highly beneficial, especially since tools, notably those with smaller diameters, can easily break during machining. Detecting a broken tool serves as a crucial alert that previously machined components may have been flawed. Machining cycles can be designed to trigger alarms, summon operators, or automatically switch to a sister tool if a breakage is detected. The advantages include:

•conserving valuable cycle time

• minimizing rework demands

• decreasing scrap output

• cutting down on costs

Applications

Company Profile