Advanced Z Axis Renishaw Tool Setting for Machining Center

• Customization: Available
• After-sales Service: Provided
• Warranty: 1 Year
• Logo Printing: with Logo Printing
• Size: Small
• Customized: Non-Customized
• Type: Tool Setting Systems
• Material: Composite Materials
• Certification: ISO 9001:2000, GS, CE
• Transport Package: Box
• Trademark: Renishaw
• Origin: England

Product Description

Product Description

Tool setting is a pivotal operation in modern manufacturing, involving the precise determination of a cutting tool's geometric parameters-such as length, radius, and diameter-using state-of-the-art tool setting devices. Some advanced technologies in this domain extend their capabilities to ascertain radial and linear profiles, as well as the condition of cutting edges. These sophisticated systems also facilitate robust broken tool detection, either via integrated capabilities or specialized detection devices. Together, tool setting and broken tool detection empower seamless, autonomous machine tool operations, drastically reducing the need for manual intervention.

Application		Implement tool setting and tool damage detection on various types of vertical and horizontal machining centers as well as various gantry machining centers.
Transport type		Hard-wired connection transmission
Compatible interface		MI 8-4,HSI or HSI-C
Recommended probe		Disc-shaped measuring pins (tungsten carbide, 75 Rockwell hardness) or Square-shaped measuring pins (ceramic measuring tip, 75 Rockwell hardness)
Weight (including disc-shaped probe)		1055g
Cable (to interface)	specification	Diameter: 4.4 mm, 4-core shielded cable, each core line is 7 x 0.2 mm
	length	10m
	electrical connection	From the end of the device outlet
Inductive direction		±X,±Y,+Z
Unidirectional repetition accuracy		1.00 μm 2σ
Force measurement with probes		1.30 N to 2.40 N, 133 gf to 245 gf (depending on the direction of induction)
level of protection		IPX8, BS EN 60529:1992+A2:2013 (IEC 60529:1989+A1:1999+A2:2013)
Install		M12 T-type bolts (not available) Optional Spirol cylindrical pins ensure precise reinstallation
Operating temperature		+5 °C to +60 °C

The Benefits of Tool Setting

Accurate determination of the geometric properties and real-time condition monitoring of cutting tools are pivotal for enhancing manufacturing processes. These practices ensure the correct tool is loaded for specific machining programs, allow for compensations due to tool wear, and enable automation in updating tool offsets, thereby optimizing productivity. The advantages of precise tool setting are evident. By ensuring each tool is fit for its designated task, it:

• enhances precision

• minimizes material wastage

• diminishes operator involvement

• lowers overall production costs

The Benefits of Broken Tool Detection

Regular cycles of broken tool detection are invaluable, especially considering the fragility of small-diameter tools during machining. Identifying broken tools promptly helps ensure that previously processed components are accurate, preventing defects. Machining protocols can be configured to alert operators, trigger alarms, or switch to backup tools upon detecting breakages, thus ensuring smooth operations. Tool breakage detection effectively:

•optimizes cycle efficiency

• curtails the necessity for rework

• decreases material scrapping

• reduces operational costs

Applications

Company Profile